Services
Duggan Manufacturing can take your ideas from design to prototype and deliver a product that meets our customer's standards.
Welding
Duggan Manufacturing has the personnel and equipment to suit all your welded product requirements. There are 2 full time degreed weld engineers on staff as well as a certified weld inspector. In terms, of equipment there are 6 robotic welding cells, DC spot welders, and countless mobile welding units and all the complimentary equipment. This dedication ensures our assemblied product is both stoutly built and efficiently produced.
Weld Certification
Duggan has established a welding program that requires all welding to be done in accordance with the American Welding Society. We have approved welding procedures for the following welding codes; D1.1 Structural Steel, D1.3 Sheet steel, D1.2 Aluminum and C1.1 Resistance welding, with intentions on also having procedures for D1.6 Stainless steel within the upcoming months.
Weld Testing
With an AWS Certified Welding Inspector and Degreed Welding Engineers on site plus all the necessary equipment to perform bend, fracture, and reduced section tension test in house, we can expedite new products that require additional weld testing and validation, while certifying any new or existing employees on these processes. In addition we have a Nikon SMZ1000 microscope with Buehler Omnimet software, so we can provide computer documented proof of any macroetch if necessary. Currently we are certified to weld for the military; steel, aluminum and armor.
Metal Stamping
There are over 60 presses on our floor. Presses are the lifeblood of any stamping department. Our presses range from 12 tons up to 1200 tons. Our cushion presses allow us to do deep draw stamping with less tooling. The mechanical presses allow us to efficiently produce simple stampings quickly. With a large array of hydraulic presses we can develop almost any job.
Laser Cutting
Duggan has 10 lasers with both 6 axis and 3 axis capabilities. We are capable of cutting 1 inch steel and have the ability to run parts in a “lights out envirionment” with our sophisticated pallet changing equipment. Our 6 axis lasers are programmed off line using Catia 5 software. Offline programming allows Duggan’s to shorten product develop time requirements.
Press Brake Fabricating
Our CNC controlled hydraulic press brakes allow for the fabrication of bent parts from laser cut or turret punch pressed flat patterns in thicknesses from .010" to .75". Accurately formed steel, aluminum, stainless and high temp alloy details are provided to our customers, offering press brake formed parts ready for assembly.
Quality Assurance
The Duggan Quality Control System is unique because we don’t wait at the end of the production line. Our system is a living, breathing process with around-the-clock, on the floor, through the project, hands- and eyes-on inspections, supported by high-tech measuring machines and CMM's using DMS software. Before a part is certified for production it is evaluated at calculated stages of development by astute and critical inspectors. Finished parts are routinely checked for accuracy and finish. The results? Our customers get the quality parts they need and expect! And the timeline is not compromised. Duggan Manufacturing is currently ISO 9001:2000 and AS9100 certified.
Patterns and Castings
Accurate and design-specific patterns and models are created to exact specifications by our fully experienced pattern and model makers. It is our customer’s assurance of structural integrity that means the rest of the project will be right “on target.”
Design and Engineering
We use a variety of design softwares from Catia V5, Unigraphics, Mastercam, and Solidworks. From computer-based design and modeling to the finished machined product or tool, prototypes to production runs, as well as the design, machining and construction of custom tooling to meet your special production needs. CNC Machine and Design Inc. strives to meet and exceed its customer's needs for quality, machined parts.
Fixtures and Gauging
Duggan produces a variety of check aids and assembly fixturing. Quailty assurance, design and machine shop technicians work in tandem to ensure our gauging is simple accurate and repeatable. The results are increased efficiency with inprocess checks occurring frequently and during parts production.
Painting
Duggan paints parts to customer specifications. If Carc painting, Powder coating, or enameling we ensure your parts are painted to spec and are packaged properly
Plating
We offer many different types of plating. A list of our most common platings are trivalent, Zinc, ecoat, chrome, black oxide, anodizing, phos and oil. If you don’t see the plating for your parts listed please inquire.
CNC Milling
Whether our customers have production requirements that need to be machined quickly or a one of a kind product that has never been built before, we have the equipment to machine it. With high speed milling machines with spindle speeds up to 12,000 rpms Duggan efficiently produces large quanty machined components. Small batches or one of a kind machined parts or fixtures are also up our alley. Our team of experienced machinists are dedicated to making sure all your parts are manufactured to print. Currently, we utilize 9 different CNC mills to get the job done.
CNC Turning
Over the years Duggan has evolved into a reliable source in the production of quality precision lathe turned parts. Duggan employees work as a skilled team producing quality through ingenuity and attention to detail. This attitude has placed Duggans on the supplier list of many major manufacturers.
Inspection Capabilities
Duggan has a full complement of inspection equipment from programmable CMM’s with DMIS, Tensile testing, Rockwell hardness testing, and Nikon SMZ1000 microscope. Whether its dimensional verification, material testing, or weld integrity testing we have the equipment to certify your parts.
Wire Forming
Typically, we offer our custom wire forming services as a component to larger fabrication projects. Over time we have developed into a resource for our customers who only need wire forming.
Injection Molding
Our Injection Molding division is located in Shelby Township, Michigan. This location primarily supplies automotive components to tier one suppliers. The success of the molding division can be attributed to our experienced tool makers, competitive pricing, and quick turn around deliveries
Epoxy Dipping
Duggan has nylon and epoxy part dipping capabilities in house.
Tube Bending
Our tube bending expertise brings you a degree of flexibility in terms of the bending tubing and pipe bending materials we can work with, and in the size and type of tube bend you need. Typically we bend up to 4 “ diameter steel and aluminum tubes and pipe if you have a unique product or question don’t hesitate to call.
Turret Punch Pressing
Duggan has traditional punch press apabilities up to 25 ton for those metal stampings that do not allow for laser cut material. With these presses, we can stamp parts from metal up to 3/16" thick or as thin as .01".
Insert Clinching
Duggan has a variety of tools and presses to insert your critical hardware.
